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Acoustic Door Solutions for High-Performance Sound Control

When quiet, privacy, and precision matter, a standard door simply can’t deliver the level of sound insulation required. At BF Door Manufacturing, we build each acoustic door to achieve proven performance, giving your project reliable sound control backed by trusted expertise. As one of the leading acoustic door manufacturers, we supply high-quality door sets for builders, architects and project managers across Sydney and surrounding regions.

Whether you’re designing a recording studio, consulting rooms for healthcare, classrooms, boardrooms or premium residential spaces, our systems help every environment function at its best.

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Why Acoustic Performance Matters

Unwanted noise can disrupt workflow, reduce comfort and compromise confidentiality. A properly engineered acoustic door is essential in spaces where clarity and privacy are non-negotiable. Our door sets are designed to:

  • Reduce external noise entering the room
  • Contain internal sound for confidentiality
  • Improve comfort, focus, and productivity
  • Support compliance with acoustic and building requirements

With BF Doors, you’re not just choosing a product, you’re choosing a solution that performs exactly as intended.

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Fire-Rated Acoustic Options

Some environments require both sound control and fire protection. Our fire-rated systems provide:

  • Acoustic insulation combined with certified fire resistance
  • Advanced fire-resistant cores and seals
  • Compliance with AS 1530.4 and AS 1905.1
  • RW ratings verified through formal laboratory testing

These systems are commonly used in multi-storey residential buildings, healthcare settings, education facilities, and commercial premises where safety and performance must work together.

Our SoundPro Acoustic Door Range

Our Acoustic Door Sets are designed for non-fire-rated applications where sound control is the priority. They’re an ideal fit for:

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Educational facilities

Classrooms, lecture theatres, libraries

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Corporate offices

Boardrooms, meeting rooms, private offices

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Entertainment

Studios, rehearsal spaces, theatres, cinemas

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Healthcare

Consulting rooms, patient areas, testing labs

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Residential

High-end apartments, home studios, media rooms

Available RW Ratings:

 We supply acoustic doors with tested and certified performance:

RW 35

Standard control for offices, general meeting rooms

RW 40

Enhanced control for more sensitive spaces

RW 45

High-performance soundproofing for busy or sensitive areas

RW 48

Top-end rating for studios, performance spaces or critical listening rooms

Fire-Rated Acoustic Doors — Safety & Silence Combined

Where sound control and fire safety must go hand in hand, our fire-rated acoustic doors deliver both.

These specialist door sets:

  • Combine acoustic insulation with fire resistance
  • They are built with advanced fire-resistant cores and seals
  • Meet stringent Australian Standards — AS 1530.4 (fire testing) and AS 1905.1 (fire door construction)
  • Deliver proven RW ratings for acoustic isolation

Common applications include hospitals, schools, aged care facilities, and multi-storey residential buildings where fire compliance is mandatory but noise control cannot be compromised.

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Brown Coloured Door

Tested to Proven Standards

Your peace of mind matters. All our acoustic door-sets are:

  • Tested in accordance with ISO 10140
  • RW values calculated per AS/NZS ISO 717.1
  • Tested by NATA-accredited laboratories to guarantee accurate results
  • Fire-rated acoustic doors undergo additional testing under AS 1530.4, with certification to AS 1905.1 and maintenance guidelines per AS 1851

Each door’s performance is verified using rigorous laboratory methods, measuring the drop in sound pressure levels from source to receiving rooms, ensuring the stated RW rating is accurate and dependable.

What Makes an Acoustic Door Different?

An acoustic door is more than just a thicker slab; it’s a carefully engineered assembly designed to prevent sound transfer. Key features include:

  • High-density cores for sound absorption
  • Multi-layered construction to block airborne noise
  • Acoustic seals that stop sound leaks around edges
  • Optional drop seals at the bottom for maximum performance
  • CNC-cut profiling for precise hardware fit, ensuring no air gaps remain

Because sound finds its way through the smallest gaps, our profiling service ensures a tight, consistent fit that enhances acoustic performance on site.

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Customised to Suit Your Project

No two buildings or acoustic requirements are the same. That’s why we manufacture every door to order:

  • Standard or custom sizes available
  • Single or double door configurations
  • Vision panels, seals, and hardware are prepped and CNC-machined in-house
  • Primecoat MDF for painting, high-pressure laminate for durability, or decorative timber veneers for a premium look

Our team works closely with your architect or project manager to ensure the door you get performs exactly as your spec demands.

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Installation Made Simple

Our acoustic doors arrive:

  • Fully profiled for hinges, locks, seals, and closers
  • Labelled and packaged for staged site delivery
  • Ready to hang — no trimming, chiselling, or extra cutting needed

This means your installers can complete fit-out quickly, cleanly, and to spec — with minimal mess and disruption.

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Frequently Asked Questions

What level of sound reduction can an acoustic door provide?

Doors are available in multiple RW ratings depending on your needs. RW 35 is ideal for basic privacy in offices, while higher ratings provide strong sound isolation suitable for studios, consulting rooms, and other demanding environments. We help you select the rating that suits your acoustic goals.
These systems use dense cores, layered construction, and specialised seals to reduce airborne noise. They are engineered to block sound rather than simply provide visual separation. Correct sealing, profiling, and installation enhance overall performance.
Yes. Fire-rated options combine sound reduction with the required fire-resistance performance. These models are tested under AS 1530.4 and certified to AS 1905.1, making them suitable for buildings where safety and acoustics must work together.
Absolutely. Every door is manufactured to order, allowing custom sizing, hardware preparation, vision panels, and finish selections. This makes it easy to integrate the door into new builds or refurbishment projects.
Yes. They are often used in home theatres, recording rooms, music practice spaces, and premium apartments where privacy and noise reduction are priorities.
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Order Your Acoustic Doors Today

From a single office door to an entire suite of studio-grade acoustic doors for a commercial or institutional build, we’re ready to help you get it right the first time.

Send Us an Enquiry!