- High-Performance Doors for Every Industry
For over 40 years, we’ve specialised in fire-rated door manufacturing, starting with fire doors and working closely with fire protection companies across Australia. While some suppliers focus on volume, we focus on trust, quality and reliability. Every door undergoes strict quality assurance and is manufactured to the required specifications, using Vermiculite Monolithic Refractory Cores for dependable fire resistance.
From 1–4 hour fire-rated doors and custom sizing to precision CNC profiling and hardware preparation, we deliver certified fire door solutions built for performance, accuracy and compliance.
An Australian Standard that sets the requirements for fire-resistant doorsets. It covers the door, frame, hardware and other components to help ensure the complete fire door can withstand fire and help prevent flames, heat and smoke from spreading.
An Australian Standard that sets out how building elements, including fire safety doors, are tested for fire resistance. The testing measures how well they withstand fire, maintain their integrity and limit the transfer of heat for a specified period.
Our fire-rated doors are available across a full range of fire resistance levels to suit different applications. Standard fire doors are offered in single and double configurations, with door thickness, core type and facing material selected to match the required rating. We profile every fire-rated door with precision hinge cuts, lock preparations, vision panel openings and seal rebates so our fire safety doors arrive site-ready. Custom sizing is available for non-standard openings, and every fire door leaving our factory is matched to a compliant frame to form a complete, certified doorset.
| Fire Resistance Level | Typical Configuration | Common Use Case |
|---|---|---|
| 1-hour (60 min) | Single leaf | Internal tenancy separation, offices |
| 2-hour (120 min) | Single or double leaf | Apartment entry doors, stairwells |
| 3-hour (180 min) | Single leaf, reinforced | High-risk compartments, plant rooms |
| 4-hour (240 min) | Single leaf, reinforced | Industrial and critical fire separation |
Used in offices, retail shops, warehouses, schools and other commercial buildings to separate fire-risk areas.
Used inside homes and buildings, including hallways, stairwells, apartments and rooms requiring fire separation.
Used for exterior entrances, exits and other openings exposed to outdoor conditions while providing fire protection.
Used between garages and adjoining homes or buildings to create a fire-resistant barrier between the garage and living or occupied areas.
Apartment entry & stairwell doorsets.
Compliant compartmentation for critical care.
Office towers and retail fitouts.
Public facility fire separation.
Heavy-duty fire-rated protection.
Compliance retrofits for existing buildings.
Not every project starts from scratch. Many clients need fire door replacement for ageing or non-compliant doors identified during a fire safety audit or strata inspection.
Our door profiling service manufactures a replacement fire-rated door to match an existing frame, so you don’t need to replace the entire doorset. This is one of the most common reasons builders and facility managers choose us over other fire door suppliers: a fast, accurately profiled fire door that restores full compliance without unnecessary rework. If your building’s fire doors have failed inspection, our team can advise on the right fire-rated doors to bring the doorset back to standard.
Fire-rated glazing for sightlines.
Intumescent, pressure-relief rated.
Perimeter and intumescent gap seals.
Compliant, tested hardware sets.
A fire door must perform under fire conditions, but it doesn’t have to look industrial. We offer Primecoat MDF for on-site painting, decorative veneers for feature doors, high-pressure laminate for durability, and metal cladding for specialist applications. Every finish is compatible with our fire-rated doors and does not affect the tested rating of our fire safety doors.
Ready for on-site painting.
Natural timber look for feature doors.
Durable, easy-clean surface.
Specialist and security-grade finish.
As a local door manufacturer based in Brookvale, we plan supply schedules in close consultation with your project team. Whether you need ten fire doors for a refurbishment or hundreds of fire-rated doors for a large new build, we deliver in flexible stages so your install team keeps moving and your project stays on schedule. Local manufacturing means shorter lead times than many interstate fire door suppliers.
Why It Matters
Site delays cost money. Local manufacturing and staged delivery keep your install crew moving and your project on schedule.
We hold full PEFC Certification, and the timber used in our fire doors comes from responsibly managed forests meeting strict international sustainability standards.
Our Brookvale factory, based in Sydney, recycles timber and metal waste as part of our commitment to producing Australian fire doors responsibly.
We keep projects moving with efficient lead times and staged delivery options that suit your construction schedule.
Our fire rated doors are manufactured and tagged to meet relevant Australian Standards and required fire-rating specifications.
Our CNC profiling allows us to manufacture accurate custom-sized doors to suit specific openings, designs and project requirements.
Deal directly with the owner, who genuinely values every customer and provides practical, experienced advice to help you choose the right door for your project.
We can advise on, supply fire and non-rated doors for different needs across one facility.
BF Door Manufacturing supplies fire-rated doors in Sydney across the Northern Beaches, North Shore, Sydney CBD, Inner West, Eastern Suburbs, Parramatta, Macquarie Park, Ryde and Western Sydney.
As trusted fire door suppliers, we also arrange delivery for regional NSW, ACT and Queensland projects. Wherever your site is located, our fire doors are manufactured locally and delivered on schedule.
