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Our Complete Door Frame Services

When you choose BF Door Manufacturing, you’re choosing a supplier who handles your entire door frame services from design, profiling, certification, and hardware prep, to staged delivery that keeps your project on track.

Whether you’re fitting out a new high-rise, upgrading an older building to current fire standards, or designing a space with unique finishes and acoustic needs, our team is ready to help.

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Landscape view of Cupboard Door

Fire Doors — Certified Safety for Any Project

Your fire doors are a critical line of defence. They must be fully compliant, properly constructed, and delivered ready to install. Our door systems, including every door frame, are manufactured to strict standards to support safer builds across Sydney.

At BF Doors, all our fire doors:

  • Meet AS 1905.1-2015 and AS 1530.4 standards.
  • Use Vermiculite Monolithic Refractory Cores for 1, 2, 3, or 4-hour fire ratings.
  • Are manufactured to suit single, double, or custom configurations.
  • Are installed in schools, hospitals, apartment blocks, commercial offices, aged care facilities, and more.
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A clean hallway with white walls, a wooden door on the right, and double blue doors marked "Staff Only" at the end. A green box and abstract wall art are visible on the left.
Olympic Tunnel Door

Solid Core & Solicore Doors — Durable & Versatile

Our solid core doors are built for demanding environments, like schools, universities, hospitals, commercial sites, and more.

  • Moisture-resistant particleboard cores
  • Strong acoustic performance
  • Available in Primecoat MDF, DuraXP, Paint Grade Ply, and Tasmanian Oak
  • Ideal for garage entry doors, corridors, plant rooms, and high-usage areas

All cores are pressed, framed, and skinned in-house to ensure quality and consistency.

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Acoustic Doors — Advanced Sound Control

Sound control is non-negotiable in spaces like boardrooms, medical consulting suites, hotels, and studios. Our acoustic doors are tested to deliver real results. Paired with our precision-built door frames, they offer complete, high-performing door solutions.

  • RW ratings from 35 to 48
  • Fire-rated acoustic doors available
  • Tested to ISO 10140 & AS/NZS ISO 717.1

Cut to size and hardware-prepped with CNC precision

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Under Platform Door
Toilet Door

Veneer, HPL & Special Finishes

Bring warmth, style and exact design matching to your interiors.

  • Timber Veneers: Natural or reconstituted, locally sourced where possible.
  • HPL (High Pressure Laminate): Hard-wearing, easy-clean faces for commercial and healthcare applications.
  • Lead-Lined Doors: Radiation protection for medical or dental suites.

Metal Clad Doors: Zinc Anneal, Galvabond or Stainless Steel options for security or external applications.

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Metal Door Frames — Engineered to Fit

We supply pressed metal door frames, fully welded or knockdown, all manufactured to exact site dimensions. Each door frame is engineered for perfect alignment with your selected door system.

  • Fire-rated or non-rated options
  • Fully welded or knock-down configurations
  • Supplied with hinge, lock, and striker preparations
  • Suitable for masonry, stud, or blockwork walls
Metal Door Frames
Worker taking measurements of door
Grey Doors View

Door Profiling — Save Time on Site

With BF Doors, your doors arrive InstallReady, profiled using CNC technology, prepped for hinges, locks, seals, and other hardware.

Benefits:

  • Less on-site labour
  • Faster hanging
  • No mess
  • Precision fit every time
Door Profiling

Hardware & Security — Fully Integrated

We supply all your door hardware, from mechanical locksets and closers to digital locks and architectural seals. Through our sister companies, Mosman Locksmiths and Manly Warringah Security. We provide full master keying, access control, and on-site security solutions.

Ask about our PEFC-certified doors
CNC Machine

Why Choose Us for Door Frame Services

Precision Manufacturing

Every door frame is custom-built to exact site measurements using advanced CNC technology. This ensures accurate hardware preparation, smooth alignment, and a flawless fit on installation day.

Engineered for Compliance

Our frames are manufactured to support both fire-rated and non-rated door systems, meeting strict Australian Standards for safety, durability, and long-term performance.

Built for All Wall Types

Whether your project involves masonry, blockwork, or stud walls, each door frame is designed and fabricated for perfect compatibility and seamless installation.

Consistent Quality Control

All manufacturing is carried out in-house at our Sydney facility, giving us complete control over welding, pressing, and finishing. This results in consistent quality and fast, reliable turnaround times.

Integrated Door & Frame Solutions

Every door frame is matched precisely with your chosen door system. Hardware preparation is completed before delivery, reducing on-site labour, installation time, and overall project costs.

Our 3-Step Process

Step 1: Tell us about your project

Send your specific requirements.

Step 2: We quote it properly

No vague allowances — you get exact pricing and lead times.

Step 3: We manufacture and deliver

Your doors arrive fully profiled, hardware-prepped and ready to hang.

Need fire doors, solid core doors or custom frames that won’t hold up your site? Contact BF Door Manufacturing today and get it done right the first time.
Call 02 9907 3015
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Where We Deliver

Our main service area is Sydney Metro — but we can arrange intrastate and interstate transport to match your build schedule.

Request our delivery schedule today
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Frequently Asked Questions

What types of door frames do you manufacture?

We manufacture a full range of metal door frames, including fully welded and knock-down (KD) frames, for both fire-rated and non-rated applications. Every frame is custom-built to suit your door type, wall structure, and site measurements. Whether your project requires frames for masonry, blockwork, or stud walls, we ensure a precise, compliant, and durable solution.
Yes. We supply fire-rated door frames designed to support certified fire door assemblies. These frames are engineered to comply with AS 1905.1 and AS 1530.4 requirements. When paired with our certified fire doors, you receive a fully compliant system that meets the necessary fire-resistance levels for commercial, residential, and government projects.
Absolutely. All our door frames are made to order in our Sydney facility, allowing full customisation of height, width, wall thickness, hardware prep, and design specifications. This ensures the frame fits perfectly on site without the need for modification, saving time and reducing installation issues.
Yes. Our CNC machinery allows us to complete hinge prep, lock striker cut-outs, closer reinforcement, and other hardware requirements before the frame leaves our workshop. This reduces on-site labour, speeds up installation, and ensures all components align accurately with your chosen door and hardware set.
We typically manufacture frames from high-quality Zincanneal or Galvabond steel, offering excellent corrosion resistance and durability. These materials ensure long-lasting performance in residential, commercial, and high-traffic environments. Stainless steel frames can also be supplied for specialised applications such as hospitals, laboratories, or security facilities.

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