- High-Performance Doors for Every Industry
At BF Door Manufacturing Pty Ltd, we specialise in custom-built non-rated doors that combine strength, style, and practicality for homes, offices, schools, medical centres, and commercial buildings across Sydney.
Our non-rated door range covers everything from solid core doors for everyday internal and external use, through to decorative veneer finishes, high-pressure laminate doors, and specialist lead-lined or metal clad options for unique site needs.
Our solid core doors are one of our most popular non-rated options — strong, quiet, and moisture-resistant, they are the go-to choice for builders who need reliable doors for busy spaces.
Solid core doors use a high-density particleboard core, framed with timber and covered in durable door skins. This construction provides excellent acoustic performance, minimises warping, and creates a reassuringly solid feel.
Solid core doors are commonly installed in:
No two builds are the same — so we offer a variety of face materials and finishes for your solid core doors, including:
Ideal for a smooth paint finish, ready for on-site coating.
For a tougher, more durable surface in high-traffic areas.
Cost-effective, easy to finish.
An attractive natural veneer for a premium look.
Warm, classic timber finish for higher-end interiors.
All doors are available in standard or custom sizes, made to order for your specific site requirements.
Need robust solid core doors?
If you’re designing a space where style matters as much as strength, our timber veneered doors deliver timeless natural beauty with modern performance.
Our veneer range covers:
Locally sourced or imported species, sliced or rotary cut.
Sustainably engineered for consistency in colour and grain.
We craft each veneer door with solid cores, depending on your application. Edge strips are carefully matched to the face for a clean, polished look. Whether you’re finishing a luxury residential project, boutique hotel, or upmarket office, a timber veneer door adds warmth and a refined aesthetic that paint alone can’t replicate.
We also partner with trusted Australian veneer suppliers such as Briggs Veneers, giving you a wide palette of species, cuts, and colours to match your design vision.
For schools, hospitals, medical practices, and busy commercial spaces, durability is key — and HPL-faced doors are the ideal solution.
These doors are faced with high-pressure laminate, giving you:
We can edge band doors with matching APS edging where required, or using the same laminate as the face for a seamless result.
All doors can be supplied hardware-prepped for locks, pivot mechanisms, flush bolts, seals, grilles, or glazed vision panels — ready for immediate site installation.
Not every non-rated door is standard. BF Doors also manufactures:
Ideal for hospitals, dental clinics, and medical imaging suites. We can supply radiation-resistant doors with lead layers of 5kg/m² up to 30kg/m², pressed securely between the core and faces. Vision panels with x-ray glass are also available.
For enhanced durability or security. Common applications include external doors, security doors, electrical cupboards and plant rooms. We offer a choice of Zinc Anneal, Galvanised, Zincalume or Stainless Steel cladding in thicknesses from 0.9mm to 1.5mm — with options for exposed capping or seamless edges using a two-tray method.
Each specialist door is built to your project’s specifications, with exact cut-outs for hardware, seals, or special fixings when required.
We provide an option to supply non-rated CNC-profiled doors for precise hardware fit and delivered ready for your installer — no on-site guesswork, trimming or reworking required.
We proudly use PEFC-certified timber and source veneers and laminates from reputable Australian suppliers. Every door is pressed, edged, and finished at our Brookvale workshop, ensuring quality stays under our control from start to finish.
From a single garage door replacement to a bulk run of hundreds of veneer or laminate doors for a new school wing or hospital expansion, BF Door Manufacturing Pty Ltd is ready to help you get it right.
